Influence of wax and resin content on the properties of three-layer rubberwood particleboard
DOI:
https://doi.org/10.24191/bioenv.v1i2.28Keywords:
Dimensional stability, Density, Particleboard, Relationship, Resin contentAbstract
In this study, the effects of resin and wax content as well as board density on the modulus of rupture (MOR) and internal bonding (IB) and thickness swelling (TS), were investigated. Three-layer particleboard was made with rubberwood particles. Different urea formaldehyde (UF) resin contents (%) were applied on the surface/core/surface layer of the particleboard, namely 10/7/10, 11/8/11 and 12/9/12. Three different dosages of wax (0, 0.5 and 1%) were added into the UF resin and blended with the rubberwood particles during particleboard fabrication. Particleboard with two densities was produced, which are 680 kg/m3 and 750 kg/m3. The results revealed that the wax content exerted an insignificant effect on the MOR and IB of the particleboard, but it greatly improved the TS of the board. Meanwhile, resin content was observed to reduce the TS and increase the MOR of the particleboard. Particleboard with higher density had better MOR and IB. However, the TS value increased also along with increasing board density. Unfortunately, all the boards produced in this study did not meet the minimum requirement of TS value as specified in JIS A 5908, which should be lower than 12%. The optimisation study recommended that a higher wax content (1.47%) be used to achieve the targeted TS. Nevertheless, it is not viable from the economic point of view, and another option has to be considered to lower the TS of the particleboard.
References
Abd Rahman, W. M. N. W., Yatim, A. A. M., Zlan, A. A. M., Kasim, J., & Yunus, N. Y. M. (2019). Effects of the resin content and particle size on the properties of particleboard made of neolamarckia and leucaena particles. BioResources, 14(3), 6079-6087.
Baharoğlu, M., Nemli, G., Sarı, B., Ayrilmis, N., Bardak, S., & Zekoviç, E. (2014). Effect of paraffin application technique on the physical and mechanical properties of particleboard. Science and Engineering of Composite Materials, 21(2), 191-195.
Barragàn-Lucas, A. D., Llerena-Miranda, C., Quijano-Aviles, M. F., Chóez-Guaranda, I. A., Maldonado-Guerrero, L. C., & Manzano-Santana, P. I. (2019). Effect of resin content and pressing temperature on banana pseudo-stem particle boards properties using full factorial design. Anais da Academia Brasileira de Ciências, 91, e20180302
Bhadewad, A. M., Sumthane, Y. Y., Nimkar, A. U., Khachane, S. M., Tyade, Y. B., & Harne, S. S. Different Percentage of Resin for Particle Board Manufacturing from ProsopisJuliflora. International Journal of Research in Agriculture and Forestry, 5, 31-38.
Böhm, M., Kobetičová, K., Procházka, J., & Černý, R. (2019). Moisture sorption and thickness swelling of wood-based materials intended for structural use in humid conditions and bonded with melamine resin. IOP Conference Series: Materials Science and Engineering 549(1), 012042
Boruszewski, P., Borysiuk, P., Jankowska, A., & Pazik, J. (2022). Low-density particleboards modified with blowing agents—characteristic and properties. Materials, 15(13), 4528.
Brischke, C., & Melcher, E. (2015). Performance of wax-impregnated timber out of ground contact: results from long-term field testing. Wood science and technology, 49, 189-204.
Can, A., & Sivrikaya, H. (2019). Surface characterisation of wood treated with boron compounds combined with water repellents. Color Research & Application, 44(3), 462-472.
Chen, J., Wang, Y., Cao, J., & Wang, W. (2020). Improved water repellency and dimensional stability of wood via impregnation with an epoxidised linseed oil and carnauba wax complex emulsion. Forests, 11(3), 271.
Ghalehno, M. D., Nazerian, M., & Bayatkashkoli, A. (2013). Experimental particleboard from bagasse and industrial wood particles. International Journal of Agriculture and Crop Sciences (IJACS), 5(15), 1626-1631.
Hong, M. K., Lubis, M. A. R., & Park, B. D. (2017). Effect of panel density and resin content on properties of medium density fiberboard. Journal of the Korean Wood Science and Technology, 45(4), 444-455.
Khedari, J., Charoenvai, S., & Hirunlabh, J. (2003). New insulating particleboards from durian peel and coconut coir. Building and environment, 38(3), 435-441.
Kwon, J. H., Ayrilmis, N., & Han, T. H. (2013). Enhancement of flexural properties and dimensional stability of rice husk particleboard using wood strands in face layers. Composites Part B: Engineering, 44(1), 728-732.
Kwon, J. H., & Ayrilmis, N. (2015). Combined effect of acetylation and wax emulsion on physical and mechanical properties of particleboard. European Journal of Wood and Wood Products, 73, 845-847.
Lee, S. H., Lum, W. C., Zaidon, A., Fatin-Ruzanna, J., Tan, L. P., Mariusz, M., & Chin, K. L. (2017). Effect of post-thermal treatment on the density profile of rubberwood particleboard and its relation to mechanical properties. Journal of Tropical Forest Science, 29, 93-104.
Lee, S.H., Zaidon, A., Lum, W. C., San, H. P., Peng, T. L., & Chow, M.J. (2015). Properties of particleboard with oil palm trunk as core layer in comparison to three-layer rubberwood particleboard. Journal of Oil Palm Research, 27(1), 67-74.
Lesar, B., Pavlič, M., Petrič, M., Škapin, A. S., & Humar, M. (2011). Wax treatment of wood slows photodegradation. Polymer degradation and stability, 96(7), 1271-1278.
Maraghi, M. M. R., Tabei, A., & Madanipoor, M. (2018). Effect of board density, resin percentage and pressing temperature on particleboard properties made from mixing of poplar wood slab, citrus branches and twigs of beech. Wood research, 63(4), 669-682
Papadopoulos, A. (2006). Property comparisons and bonding efficiency of UF and PMDI bonded particleboards as affected by key process variables. BioResources, 1(2), 201-208.
Rowell, R.M., & Banks, W.B. (1985) Water repellency and dimensional stability of wood. General Technical Report FPL-50. Madison, WI, U.S. Department of Agriculture, Forest Service, Forest Products Laboratory, pp.24.
Rosenfeld, C., Solt-Rindler, P., Sailer-Kronlachner, W., Kuncinger, T., Konnerth, J., Geyer, A., & van Herwijnen, H. W. (2022). Effect of Mat Moisture Content, Adhesive Amount and Press Time on the Performance of Particleboards Bonded with Fructose-Based Adhesives. Materials, 15(23), 8701.
Sarmin, S. N., Zakaria, S. A. K. Y., Kasim, J., & Shafie, A. (2013). Influence of resin content and density on thickness swelling of three-layered hybrid particleboard composed of sawdust and Acacia mangium. BioResources, 8(4), 4864-4872.
Warmbier, K., Wilczynski, A., & Danecki, L. (2013). Effects of density and resin content on mechanical properties of particleboards with the core layer made from willow Salix viminalis. Annals of Warsaw University of Life Sciences-SGGW. Forestry and Wood Technology, 84, 284-287.
Xu, X., Yao, F., Wu, Q., & Zhou, D. (2009). The influence of wax-sizing on dimension stability and mechanical properties of bagasse particleboard. Industrial crops and products, 29(1), 80-85.
Downloads
Published
How to Cite
Issue
Section
Categories
License
Copyright (c) 2023 Lee Seng Hua, Lum Wei Chen, Petar Antov, Ahmet Can, Widya Fatriasari, Aujchariya Chotikhun

This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License.


